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CCAP-GZ-5101-2020: Detailed Implementation Rules for China Compulsory Certification - Interior trim parts of Motor vehicle
File No.: CCAP-GZ-5101:2020
Document Name: Interior trim parts of Motor vehicle
Serial No.: CCAP-GZ-5101:2020
Implementation Rules for CCAP Mark
Certification of Motor Vehicle Products
Interior trim parts of Motor vehicle
ISSUED ON: JULY 01, 2020
IMPLEMENTED ON: JULY 01, 2020
China Certification Centre for Automotive Products
Document Name: Interior trim parts of Motor vehicle
Table of Contents
0 Introduction??...??5??
0.1 Terms and Definitions??...??5??
0.2 Manufacturing enterprises classification management requirements??...??5??
0.3 Requirements on utilizing the manufacturing enterprise test resources??...??7??
1 Application scope??...??8??
2 Certification basis and standards??...??8??
3 Certification mode selection and relevant requirements??...??9??
3.1 Basic certification modes??...??9??
3.2 Applicability of certification mode??...??9??
4 Classification of certification unit??...??9??
5 Certification entrusting??...??10??
5.1 Certification process??...??10??
5.2 Certification entrusting materials??...??10??
5.3 Certification plan and certification contract??...??12??
6 Certification implementations??...??12??
6.1 Type test??...??12??
6.2 Initial factory inspection??...??17??
6.3 Certification evaluation and decision??...??20??
6.4 Time-limit of certification??...??20??
6.5 Maintenance parts of vehicle-models out of production??...??20??
7 Post-certification supervision...??20??
7.1 Post-certification follow-up inspection??...??21??
7.2 Production on-site sampling test or inspection??...??22??
7.3 Market sampling test or inspection??...??22??
7.4 Frequency and time of post-certification supervision??...??23??
7.5 Record of post-certification supervision??...??23??
7.6 Evaluation of post-certification supervision result??...??23??
8 Certificate??...??24??
8.1 Maintenance of certificate...??24??
8.2 Content of certificate??...??24??
8.3 Change of certificate??...??24??
8.4 Cancellation, suspension and withdrawal of certificate??...??25??
8.5 Use of certificate??...??25??
9 Certification marks??...??25??
9.1 Mark style permitted to use??...??25??
9.2 Use requirements??...??26??
10 Charges??...??26??
11 Certification responsibilities??...??26??
12 Process and time-limit requirements related to technical disputes, complaints and
appeal??...??27??
Attachment 1 -- Description of interior trim parts of motor vehicles??...??28??
Attachment 2 ?€? Production conformity requirements??...??30??
Appendix 1 -- Factory quality assurance ability requirements??...??33??
Attachment 3 -- Compilation requirements of production conformity control plan and
Document Name: Interior trim parts of Motor vehicle
implementation report??...??39??
Appendix 1 -- Recommended format of production conformity control plan??...??43??
Attachment 4 -- Implementation of certification of after-sales repair spare parts for
discontinued models??...??46??
Attachment 5 ?€? Type test items??...??48??
Document Name: Interior trim parts of Motor vehicle
0 Introduction
According to the new type test requirements for interior trim parts of motor
vehicle in "Implementation rules for compulsory product certification - Motor
vehicles" (CNCA-C11-01: 2020), China Certification Centre for Automotive
Products has adjusted the scope of application of this Rules, so as to ensure
the normal and orderly provision of services by manufacturers of automotive
interior trim parts and the supply of complete vehicles.
0.1 Terms and Definitions
0.1.1 Interior materials
The terms and definitions in GB 8410-2006, GB 38262-2019 and GB 24407-
2012 apply to this Rules.
0.1.2 Testing at manufacturer?€?s premises (abbreviated as TMP mode)
It means that the engineers of designated laboratory use the testing equipment
in the factory laboratory to conduct testing. The factory shall dispatch test
personnel to provide assistance. The designated laboratory shall examine,
approve and issue the test report.
0.1.3 Witnessed manufacturer?€?s testing (abbreviated as WMT mode)
It means that the engineer of designated laboratory witnesses the factory
laboratory?€?s test conditions and all tests completed by using the laboratory?€?s
equipment or according to the test plan submitted; or witnesses part of the test
conditions and the test items. Test personnel of the factory laboratory shall
provide the original records and draft up the test report together with the
engineer of designated laboratory according to relevant provisions. The
designated laboratory shall audit, approve and issue the test report.
0.2 Manufacturing enterprises classification management requirements
CCAP conducts risk assessment and classification to the certification
enterprises, according to information of the certification enterprises collected
from various channels and adopts differentiation management modes and risk
control measures to different kinds of enterprises in order to ensure
effectiveness of CCC certificate.
CCAP assesses the certification enterprises as 4 categories - A, B, C and D for
classification management.
0.2.1 Information sources of classification management
(1) Findings from factory inspection and the inspection conclusion (including
Document Name: Interior trim parts of Motor vehicle
0.3.2 Implementation
If the manufacturing enterprise has the inspection equipment and capabilities
required by the certification standards, the certification client, the manufacturer
or the manufacturing enterprise can apply to CCAP for utilizing the
manufacturing enterprise?€?s test resources (hereinafter referred to as the factory
lab) to the certification body; and then conduct self-check. Submit the self-
inspection results and related materials to CCAP for review along with the
application. If the factory lab is up to the standard of CCAP (organizing
designated lab to participate), then the test resources of the manufacturing
enterprise can be used to conduct production on-site TMP test (or WMT test).
In order to lighten the burden of the enterprise, in principle, CCAP shall not
organize to audit the factory lab independently. Application for audit of the
factory lab and on-site testing application can be submitted together or
separately by the certification client. CCAP shall organize technical experts of
the designated labs to conduct on-site verification and keep relevant verification
evaluation record. After the capacities of the factory lab passes the inspection
team?€?s audit, the factory lab can be used to conduct testing.
0.3.3 Maintenance of qualification
In principle, besides annual supervision inspection, CCAP shall conduct regular
supervision inspection to the approved factory lab. When necessary, CCAP
shall organize the factory lab to conduct comparative test, so as to ensure the
effectiveness of the test result.
If the manufacturing enterprise needs, one-time inspection can be made for the
on-site test item proposed by the certification client. The result is only valid for
that specific on-site inspection item. The factory lab may be exempted from the
supervision to maintain the qualification. When there is another test involving in
the same item, a new application shall be applied.
1 Application scope
This Rules is applicable to interior trim parts made of organic materials or
organic composite materials used on motor vehicles.
2 Certification basis and standards
GB 8410-2006, Flammability of automotive interior materials
GB 38262-2019, Flammability of interior materials for buses
GB 24407-2012, The safety technique specifications of special school bus
In principle, the above standard shall be the latest version issued by the national
Document Name: Interior trim parts of Motor vehicle
6.1.3 Type test items
See Annex 5 of this Rules for type test items.
6.1.4 Selection and confirmation of the designated lab
The certification client can select a lab among the designated inspection labs
provided by CCAP for the certification products. According to the client?€?s
confirmation, CCAP shall give inspection commission to the selected lab to
conduct type test.
6.1.5 Implementation of type test
6.1.5.1 Type test shall be completed by the designated lab entrusted by CCAP.
The designated lab shall complete the sample testing within the stipulated time
according to relevant stipulations of CCAP. The lab shall make a complete
record of the whole test process and put it on file in order to ensure traceability
of the inspection process and result.
6.1.5.2 If there is unqualified item, the lab shall inform the situation to CCAP. If
the client wants to continue applying for certification, it shall complete
rectification within 3 months and submit the rectification material to CCAP.
CCAP shall reconfirm the test plan. In principle, samples that are same-
specification as previous samples shall be selected to conduct all-items test. If
it passes the re-test, type test is PASS. Otherwise, it is NOT-PASS; and
certification is terminated. If rectification is not completed within the required
time and/or samples are not provided for retest, this certification shall be
terminated. The certification client can also apply for cancelling the certification
entrusting; after the rectification is completed, it can re-apply for certification
entrusting and conduct type test.
6.1.5.3 Type test shall not be longer than 20 working days (from the date when
the samples are reached to the designated lab). The time spent on rectification
and retest due to unqualified samples or inspection items is not counted.
6.1.6 Type test report
After the type test finishes, the lab shall issue a type test report to CCAP. The
report shall include product description within the application unit, and relevant
certification information. After the certification completes, CCAP shall send the
type test report, together with the certificate, to the certification client (or
certification decision). The certification client shall ensure to provide the
complete and effective type test report to CCAP and law-enforcement agencies
during post-certification supervision.
Document Name: Interior trim parts of Motor vehicle
6.3 Certification evaluation and decision
CCAP conducts comprehensive assessment of the type test result, the initial
factory inspection result and relevant materials/information. If the evaluation is
PASS, the certificate shall be granted according to certification unit. If not, the
certification is terminated.
6.4 Time-limit of certification
Time-limit of certification refers to the period FROM the date when CCAP
accepts the entrusting TO the date when the certificate is issued.
Usually, FROM the date when CCAP accepts the entrusting TO the date when
the certificate is issued (or certification decision is made), the time is not more
than 90 days. In which, it includes type test time, factory inspection time, test
report submission time, evaluation and approval time of the certification result,
and the certificate-making time; but it excludes the preparation time needed by
the certification client, such as the time needed by the client for preparing
materials and test samples, rectification of non-conformity items, and re-test
time.
Other certification procedure time-limit shall follow relevant provisions of CCAP.
Each department of CCAP shall control the certification time-limit according to
the requirements of relevant documents. The certification client and the
manufacturing enterprise shall actively cooperate in order to complete all the
activities within the time-limit required by CCAP.
If the certification activities are not completed within the specified time-limit due
to reasons of the client and the manufacturing enterprise, it shall not be counted
in the certification time-limit.
6.5 Maintenance parts of vehicle-models out of production
See Attachment 4 of for requirements of certification implementation.
7 Post-certification supervision
Post-certification supervision refers to that the certification body conducts
supervision to the certification-products and the manufacturing enterprise. The
supervision method is one of or combination of the following three modes - post-
certification follow-up factory inspection, production on-site sampling test, and
market sampling test.
CCAP shall select applicable certification mode for the certification enterprise
based on the requirements for the manufacturing enterprise classification
management and basic certification mode; formulate the post-certification
supervision plan. See Table 4 for the options for implementing differentiated
Document Name: Interior trim parts of Motor vehicle
(4) Use situation of the certification mark and the certificate;
(5) Other CCAP?€?s requirements on factory on-site inspection.
7.2 Production on-site sampling test or inspection
7.2.1 Principles of production on-site sampling Test or inspection
If production on-site sampling inspection or test method is adopted for post-
certification supervision, then the certification client, manufacturer and
manufacturing enterprise shall cooperate.
7.2.2 Content of production on-site sampling test or inspection
In principle, different unit/models of products shall be drawn as samples for
each time of supervision. CCAP formulate the sampling inspection plan
according to the enterprise classification principles and features of the products.
For the inspection items, all or several of the type test inspection items shall be
inspected.
The personnel appointed by CCAP shall draw samples from qualified products
produced by the enterprise (including the production lines, warehouses or
seaports/airport) according to the sampling inspection plan. After sampling,
CCAP shall seal up the samples. The enterprise shall send the samples to the
designated test lab within 10 working days. The enterprise shall also fill out the
sample description form when sending the samples and truthfully describe
critical components and materials (including the suppliers) used in the samples.
CCAP and/or the lab shall inspect the conformity of the samples. If they find
that the samples are incons...