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TSG R0006-2014 English PDF

TSG R0006-2014 English PDF

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TSG R0006-2014: Supervision regulation on safety technology for gas cylinder
TSG R0006-2014
TECHNICAL SPECIFICATION FOR
SAFETY OF SPECIAL EQUIPMENT
Supervision regulation on
safety technology for gas cylinder
ISSUED ON: SEPTEMBER 05, 2014
IMPLEMENTED ON: JANUARY 01, 2015
Issued by: General Administration of Quality Supervision, Inspection and
Quarantine of PRC
Table of Contents
Foreword ... 3 
1 General ... 5 
2 Materials ... 13 
3 Design ... 17 
4 Manufacture ... 24 
5 Accessories of gas cylinders ... 29 
6 Filling and use ... 35 
7 Periodic inspection ... 42 
8 Supplementary ... 47 
Appendix A Gas cylinder’s variety, variety code, corresponding product
standard ... 48 
Appendix B Gas cylinder’s mark ... 50 
Appendix C Saturated vapor pressure, filling factor, physical properties of
commonly used cylindered gases ... 59 
Appendix D Periodic inspection report of gas cylinder ... 65 
Appendix E Catalog of national standards for gas cylinder ... 67 
Relevant regulations and specifications ... 69 
Foreword
In April 2008, the Special Equipment Safety Supervision Bureau (hereinafter
referred to as the Special Equipment Bureau) of the General Administration of
Quality Supervision, Inspection and Quarantine (hereinafter referred to as the
AQSIQ) issued the task book for drafting the “Supervision regulation on safety
technology for gas cylinder (hereinafter referred to as “Regulation”)” to the
China Special Equipment Inspection and Research Institute (hereinafter
referred to as the China Special Inspection Institute). In May 2008, the China
Special Inspection Institute organized relevant experts to set up a drafting group
and held the first working meeting in Beijing, to discuss the principles, key
contents, main issues, structure (chapter) framework for the drafting of the
Regulations, made specific work division on the drafting work, established a
time schedule for the drafting work. In October 2008 and March 2009, the
drafting group held the second and third drafting work meetings in Beijing, to
discuss and revise and form the draft of “Regulation” for comments. In
September 2010, the drafting group held the fourth working meeting in Zhejiang
Shangyu, to make corresponding modifications of the draft of “Regulation” for
comments. In April 2011, after reviewing the draft for comments, the Special
Equipment Bureau solicited for comments online in the form of ZJTH [2011]
No.19 documents. In September 2011, according to the solicited opinions, the
drafting group held its fifth working meeting in Beijing, formed a revision opinion
on the draft of “Regulation” for comments. In December 2011, the drafting group
revised and formed the “Regulation” for review in accordance with the spirit of
the fifth work meeting. In May 2012, the Special Equipment Bureau submitted
the draft for review to the Special Equipment Safety Technical Committee of the
General Administration of Quality Supervision, Inspection and Quarantine for
review. The drafting group revised the draft to form a draft for approval
according to the review opinions. On September 5, 2014, the “Regulation” was
approved by the General Administration of Quality Supervision, Inspection and
Quarantine for release.
The basic principles of the drafting of this “Regulation” are that, according to
the “Law on Safety of Special Equipment” and “Provisions on Safety
Supervision of Special Equipment”, on the basis of fully absorbing and
combining the actual situation and experience of safety supervision of gas
cylinder for many years, in order to strengthen the safety supervision of gas
cylinder, ensuring the safe use of gas cylinders, promoting the development of
the national economy, protecting the safety of people and property, it
establishes specific requirements for the safety supervision of gas cylinder in
such links as material, design, manufacturing, gas cylinder’s accessories, filling
and use, periodic inspections.
The main drafting organizations and personnel of this Regulation are as follows:
Dalian Boiler and Pressure Vessel Inspection and Research Institute: Hu
Jun, Han Bing
Capital University of Economics and Business: Wu Yuesang
Beijing Tianhai Industry Co., Ltd.: Zhang Baoguo
National Gas Cylinder Standardization Technical Committee: Huang
Qianghua, Wu Yan, Wu Hong, Liu Shouzheng
China Special Equipment Inspection and Research Institute: Bo Ke, Liang
Lin
Shanghai Special Equipment Supervisory inspection Technology Research
Institute: Sun Li
Shanghai Quality and Technical Supervision Bureau: Tan Jiuke
Sichuan Bureau of Quality and Technical Supervision: Liao Yang
Huizhou Quality and Technical Supervision Bureau: Pan Xianghua
Zhejiang Jindun Pressure Vessel Co., Ltd.: Ma Xiakang, Yin Xieping
Zhejiang University Institute of Chemical Machinery: Zheng Jinyang
Shijiazhuang Anruike Gas Machinery Co., Ltd.: Wang Hongxia
Supervision regulation on
safety technology for gas cylinder
1 General
1.1 Purpose
In order to ensure the safety of gas cylinders, protect the safety of people and
property, promote the development of the national economy, this Regulation is
hereby formulated in accordance with the “Law on Safety of Special Equipment”
and “Provisions on Safety Supervision of Special Equipment”.
1.2 Scope of application
This procedure is applicable to the seamless gas cylinders, welded gas
cylinders, welded insulated gas cylinders, wound gas cylinders, gas cylinders
filled with fillers, gas cylinder accessories which is used at a normal ambient
temperature of (-40°C ~ 60°C, note 1-1), nominal volume of 0.4 L ~ 3000 L,
nominal working pressure of 0.2 MPa ~ 35 MPa (gauge pressure, the same
below), has a product of pressure multiplied by volume of more than or equal
to 1.0 MPa • L, contains compressed gas, high (low) pressure liquefied gas,
low-temperature liquefied gas, dissolved gas, adsorbed gas, liquid with a
normal boiling point of equal to or less than 60°C, mixed gas (two or more than
two kinds of gases).
The materials, design, manufacture of gas cylinders for fire extinguishers, large-
volume gas cylinders used for long tube trailers and tube bundle containers, or
large-volume gas cylinders for electronic gas are in accordance with this
Regulation.
The main gas cylinder varieties, variety codes, corresponding product
standards as covered by this Regulation are as shown in Appendix A.
Note 1-1: The ambient temperature range of gas cylinders for vehicles and fire
extinguishers shall be in accordance with the relevant standards.
1.3 Special provisions on the scope of application
The cylinder accessories in the scope of application in clause 1.2 of this
Regulation shall, in addition to complying with this Regulation, also comply with
the provisions of the “Gas cylinder appurtenances safety and technical
supervision regulation” (TSG RF001). The gas cylinders for vehicles (Note 1-2)
shall, in addition to complying with this Regulation, also comply with the
provisions of the “Gas cylinders safety and technical supervision regulation for
vehicles” (TSG R0009).
Note 1-2: The gas cylinders for vehicles as covered in this Regulation refer to the gas
cylinders used to contain vehicle fuels (such as compressed natural gas, liquefied
natural gas, hydrogen, liquefied petroleum gas, liquefied dimethyl ether, etc.).
1.4 Scope of non-application
This Regulation does not apply to gas cylinders for fire extinguishers that are
only subjected to transient pressure during firefighting and are not subject to
pressure during storage, fixed-use cylinder-type pressure vessels, gas
cylinders for military equipment, nuclear facilities, aerospace vehicles, railway
locomotives, offshore installations and ships, special equipment for civil airports.
1.5 Relationship with standards and management systems
This Regulation specifies the basic safety requirements for gas cylinders. The
technical standards and management systems for gas cylinders shall comply
with the provisions of this Regulation.
The design, manufacture, filling, inspection of gas cylinders (including gas
cylinder’s accessories) shall comply with the corresponding standards as
specified in this Regulation. When there are no corresponding national
standards, industrial standards, or the case where it is beyond the current
national standards and industrial standards due to the adoption of new
materials, new technologies, new processes, it shall establish enterprise
standards. Enterprise standards shall be formulated by using or referring to
international standards (or advanced foreign standards); comply with the
requirements of Chinese laws and regulations and safety technical
specifications; fully seek the opinions of relevant competent authorities and
relevant organizations and institutions such as manufacturing, filling, inspection,
use. The content of the enterprise standard beyond the provisions of this
Regulation shall be subject to the standard review by the national gas cylinder
standardization technical organization. Meanwhile it shall follow the Appendix A
of this Regulation to define the variety code of the gas cylinder.
1.6 Special treatment for inconsistency with this Regulation
When the gas cylinders which use new materials, new technologies, new
processes, or otherwise has special requirements for use, are inconsistent with
the requirements of this Regulation, the manufacturing organization shall report
to the AQSIQ. The reporting data includes at least the basis, data, results of
relevant design, research, test, as well as the reviewed enterprise standards
and their type test reports. The AQSIQ entrusts relevant professional and
technical institutions to conduct technical review. Only after the results of the
review are approved by the AQSIQ, it allows to formally put into production and
use. The product standards on which the product is manufactured and type
tested shall comply with the provisions of 1.5 of this Regulation.
1.7 Identification of design document and type test
Cylinder products shall, according to the requirements of “Gas Cylinder Design
Documents Appraisal Regulation” (TSG R1003) and “Regulation for Type Test
of Gas Cylinders” (TSG R7002), be subjected to identification of design
documents of gas cylinder products and type test. After being qualified, the
design documents can be used for manufacturing. For the gas cylinder’s
accessories as configured for the gas cylinder, if there is requirements in the
safety technical specifications and the corresponding standards, it shall first be
subjected to the type test of the accessories, then the gas cylinder.
1.8 Imported gas cylinder
The imported gas cylinders shall, in addition to complying with the relevant
provisions on the inspection of import and export commodities, also meet the
requirements of this clause.
1.8.1 Manufacturing license
The overseas manufacturing organization of the imported gas cylinder shall
meet the requirements of 1.7 of this Regulation and obtain the corresponding
manufacturing license for special equipment in China.
1.8.2 Specifications and corresponding standards for design and
manufacture
All types of imported gas cylinders used in China shall meet the following
requirements:
(1) Design and manufacture comply with China's safety technical
specifications;
(2) For gas cylinder products without Chinese national standards, or
otherwise the scope of application and technical requirements of the
standards used differ from the Chinese national standards, the gas
cylinder product’s standards shall be evaluated by the relevant
professional technical institutions as commissioned by the AQSIQ.
1.8.3 Supervisory inspection of safety performance of imported gas
cylinders
The imported gas cylinders shall be subject to the supervisory inspection of
safety performance by the special equipment inspection agency (hereinafter
referred to as the supervisory inspection agency) with the supervisory
inspection qualifications, with inspection reports. The standards on which the
inspections are based shall comply with the provisions of 1.8.2 of this
Regulation, of which the manufacturing mark, exit-factory information and
documents of the imported gas cylinder shall also comply with the provisions of
1.14.1 and 4.10 of this Regulation.
1.8.4 Temporary imported gas cylinders
Temporary imported gas cylinders refer to cylinders as imported domestically,
filled, then exported overseas, or otherwise the gas cylinders as filled overseas,
imported domestically, then exported to the overseas manufacturing enterprise
after the gas in the cylinder is exhausted. It shall comply with the following
requirements:
(1) For organizations that are temporarily importing gas cylinders, it is
necessary to provide the safety performance certificate as issued by the
inspection agency which is approved officially by the country (or region)
wherein the property right of the gas cylinder is located to the supervisory-
inspection institute of the imported location;
(2) The supervisory inspection agency will inspect the safety performance of
the temporarily imported gas cylinders and issue the inspection report. For
the gas cylinders which require repeated entry but cannot be tested for
safety performance at the time of entry, they shall, after the gas in the
cylinder is exhausted, be subjected to the inspection of safety
performance. For gas cylinders that cannot be internally inspected due to
gas characteristics, etc., the importing organization shall provide the valid
inspection certificate as issued by the inspection agency of the country (or
region) where the gas cylinder’s property rights are located, and only after
confirmation by the supervisory inspection agency, it can only perform the
appearance inspection and determination of wall thickness, with
corresponding inspection reports. Gas cylinders that fail in the inspection
(or appearance inspection, determination of wall thickness) shall not be
used in China;
(3) The gas cylinders which are in the validity period of ...
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